Category — Skills

Continuing education – 6 Days at the ISC Megalodon factory and a dive in the Emerald Sea

In the end of January 2011 I went to the ISC Megalodon CCR Rebreather factory located in Centralia, Washington, USA to take a continuing education program and in the process become a Megalodon Rebreather Instructor Trainer.

Some 8 or 9 years ago I told myself that I need to take at least one training program myself once a year in order not to forget how it feels to be a student and to further my own knowledge and techniques. One of the great things about diving is that the depth of knowledge is seemingly endless and as more as I know as little I really seem to know.

I arrived in Centralia about 2 am in the morning after a long flight with a number of plane changes. When coming out of the Seattle Sea-Tac airport walking to the rental car I had to put on all the warm cloth I could muster and had brought with me from Mexico as it was close to freezing.

Walking into the factory of ISC in Centralia later on that same morning I met familiar faces such as Jerry who is responsible for sales and customer contact, Steve who is doing final assembly and met Danny who is assembling the electronics, cables, scrubbers and heads.

ISC factory Leon & Danny

Leon came in a little while later and we went right into the theory and lecture part after a tour of the ISC factory. Lectures and discussions became a big part of my 6 day experience at ISC, the depth of knowledge, details, stories and backround information about the Megalodon units, research, development, CE and ISO testing as well as diving related stories where tremendous.

ISC factory Leon & Danny

The lectures and discussion where interrupted by workshops, hands on training, assembly of units and detailed explanations about scrubbers, BOV’s, electronics, the APECS and COPIS versions of the Megalodon Rebreathers as well as the brand new Predator and Pathfinder CCR Rebreathers that are to be release later on this year. When they are ready they are ready is the word on the release date.

After 3 days of workshops, lectures and discussions on the 4th day Dave and Peter came in from from Canada to pick up Peters Megalodon, and take some training with Leon I was lucky enough to watch and participate in.

ISC factory Dave, Leon, Jerry, Steve, Peter

After unit assembly, table dives and dirt dives with lengthy discussions about boom scenarios, Hypercapnia, Hyperoxia and Hypoxia drills as well as flood recovery we where ready to go to the water.

The confined water sessions that same evening where held at the Evergreen College in Olympia, Washington where I was able to watch Leon teaching with one of the greatest teaching tools, direct Instructor to student communication with direct, immediate and detailed voice input. Awesome. During the pool time Dave and I had the chance to dive the Pathfinder CCR Rebreather. Super compact unit with Manta counterlungs over the shoulder back mounted. The Pathfinder I was diving was a hybrid version with constant mass flow oxygen injection as well as a solenoid with electronic regulated injection.

Evergreen College pool

The next, the 5th day we went diving at a dive site called Sund Rock. I had with me all my cold water gear I own including a 100gr. undergarment underneath my 400 gr. undergarment, 400gr. socks, a double hood and thanx to Dave from Canada dry gloves. That day, of all days, I felt a bit sick but as I was dressed up and could hear the music playing I was ready to dance … and dive. I am glad I went, first time and dive ever for me in the Emerald Sea with cold wind and rain in the parking lot as we getting ready. It was so cool to finally see the giant Octopus, plume sea enenemies and there was even a cool wooden wreck. Very nice. The coldest part was on the surface actually, talking, briefing, de-briefing and planning. Guess it came from the rainwater runoff that was colder then the ocean water. Great dive though. Worth every effort, minute and pain.

Sund Rock dive site

The last and 6th days was more discussions and theory when Ron came up from Portland. So good to see all these guys, having a good time and sharing the same passion. When my time was finally over I was looking back the last 6 days and could not believe how fast the time went and how much more I have learned. A total awesome experience. I have to thank Leon and the ISC staff for taking me under their wings and provided me with so much insight. Thanx a lot again and I hope I can come back one day and do the technician course.

I have taken quite a few diving related and Rebreather related training programs over the years but being able to go directly to the factory, have access to all and everybody with the brain, designer and CEO of the Rebreather factory being my Instructor on a 1:1 basis was such a tremendous oportunity I apreshiate very much.

The trip was crowned with a day of leisure visiting Leigh in Tacoma to talk about a cave exploration and survey project we have in mind here in Mexico and a walk around the glass museum in Tacoma as well as the court house with great glass art inside the giant waiting hall. The second visit was to friends Craig and Deb in Olympia who made me a wonderful dinner accompanied with great wine and a great long conversation.

The time I had in Washington State was awesome. On my way back home the Central U.S. was hit hard by a snow storm so when getting to the Sea-Tac airport at 06:00 in the brisk morning all flights to Dallas where canceled and the rebooking line was endless. As I got to the counter the smiling lady got me onto different airlines, planes and routes and actually got me back to Cancun the same day with only 3 hours delay. The very coolest thing was the flight from Seattle to Portland in a clear crisp winter sky, flying close to Mt. St. Helen with its snow covered caldera. What an awesome sight. What an awesome trip. What an awesome insight gained.

Mt. St. Helen

I love continuing education.

Matt

February 17, 2011   No Comments

Breathing Gas Management

To Avoid Breathing Gas Emergencies constant awareness is the key to a successful dive. If a critical situation is developing, react to it before it becomes a threat and call or terminate the dive. Remember the most important rule of diving is that anybody can call the dive at any time, any reason, no questions asked. There are various reasons why a diver could and should abort the dive or even not start the dive at all.

Never dive with minor or mayor equipment problems. Be more conservative on penetration distance on wrecks and caves on turnaround pressure with new equipment, a new cave system or wreck, even new dive partners. Don’t dive with divers who in your opinion do have attitude problems. Always dive within your and your team member’s limits and comfort zone. Do not be “pushed” or push others beyond their self-imposed limits. Allow team members to evolve within their own time and experience frames. In the last years a variety of breathing gases has been used successfully ranging from air to nitrox, trimix or heliox and all divers face the same problem when the tank is empty. Humans cannot breathe water and we are limited to our time underwater depending on the supply of our breathing gas in our tanks.

Running out of gas or air is in most instances operator error and self inflicted. Essential to all successful diving operations is the knowledge of your and your team members breathing gas supply including reserves for emergencies. In recreational non-decompression diving the traditional rule of turn around pressure or return to the surface pressure is 500 – 750 psi / 35 – 50 bar while some prefer to turn the dive at ½ 200 psi / 15 bar to allow a larger reserve. In decompression, wreck penetration or cave diving the rule of thirds is to be observed as a minimum.

Some divers feel that the rule of thirds is not conservative enough and turn at a fourth or sixth of their starting gas volume. Similar Tanks When all divers in a team are using the same size tanks the calculation of the turn around pressure is simple. If a diver has a tank fill of 3000 psi / 210 bar he will divide the initial tank pressure by three coming to 1000 psi / 70 bar for each third. The diver has 1000 psi / 70 bar for the penetration part of the dive, 1000 psi / 70 bar for the exit part of the dive and 1000 psi / 70 bar for a potential emergency. Taking 1000 psi / 70 bar away from our starting 3000 psi / 210 bar we will have a 2000 psi / 140 bar turn around pressure. If a diver has less then 3000 psi / 210 bar, for example 2900 psi / 190 bar then the number will be rounded down for easy calculation, in this case we go to 2700 psi / 180 bar. Dividing 2700 psi / 180 bar by three will give us thirds of 900 psi / 60 bar. Taking 900 psi / 60 bar away from our initial start pressure will give us our turn around pressure of 2000 psi / 120 bar. When ever we have a pressure not easy dividable by three we will round down to find a number easy dividable by three and subtract that number from our initial pressure to find the turn around pressure.

If diving in a team it is important to match the penetration and emergency gas supply by using a simple method. If we have a team of three with same size tanks and pressures for example of 3100 psi / 210 bar, 3000 psi / 200 bar and 2800 psi / 190 bar we look for the smallest number, in this case 2800 psi / 190 bar. We round 2800 psi / 190 bar down to 2700 psi / 180 bar because it is easy dividable by three and coming to 900 psi / 60 bar. Now every diver in the team can use only 900 psi / 60 bar for the penetration and will subtract that number from the initial pressure, arriving at turn pressures of 2200 psi / 150 bar, 2100 psi / 140 bar and 1900 psi / 130 bar. Since all divers in the team are matched and use the same amount of breathing gas to conduct the dive they will have enough gas for potential air emergencies and a safe exit.

Dissimilar Tanks In many diving areas of the world divers own their own tanks with their own volume size and pressure rating preferences. When dissimilar tanks are used we can not use the system of calculating thirds on pressure but must first convert the tank pressure into volume, then calculate thirds on the volume and convert the turn around volume into turnaround pressure. SAC rate Calculation Matching the gas supply is to insure reserve gas supply for emergencies. Gas matching compensates for diver with greatest RMV (Respiratory Minute Volume) or SAC (Surface Air Consumption) to exit sharing gas on smallest gas supply. Carefully estimate distances and gas needs for varying conditions.

The calculation of the SAC rate does begin with measure of gas consumption at a stable depth over a specific period of time noted on a slate for later calculation. Example – 500 psi / 34 bar are consumed in 10 minutes from an 80 cft / 11 liter tank at 100 feet / 30 meter. What is the SAC rate ?. First step is to calculate the minute consumption at depth 500 psi / 34 bar in 10 minutes is 50 psi / 3.4 bar per minute at depth. Second bring depth minute consumption to the surface. We convert the depth of 100 feet / 30 meter into ATA ( Atmosphere Absolute ) resulting in 4 ATA. Dividing our SAC rate of 50 psi / 3.4 bar by 4 ATA will give us the SAC of 12.5 psi / 0.85 bar per minute at the surface. Gas Reserves The rule of thirds is the absolute minimum for technical, cave, ice, wreck penetration and decompression diving due to that fact that the diver has no immediate access to the surface but has to exit the real or virtual overhead environment with a potential problem.

When a diver’s ability to access the surface is limited or non existent he or she must maintain larger gas reserves for potential emergencies. One third of the initial gas supply is used for the penetration part of the dive, the second third is used for the exit part of the dive and at least one third is used and reserved for emergencies. It is that last third that does not belong to us but our team mates that are diving with us in case they are running out of air. It is important that divers monitor their gas volume and pressure gauges in order to return safely from the farthest point of penetration while maintaining sufficient gas volume for exit and emergencies.

Primary gas supplies are managed by a concept called the rule of thirds, which states “ When diving in an overhead environment the unexpected can happen. Since it may be a long way out of a cave it is better to be conservative when applying the rules of gas management ”. The dive must be turned when 1/3rd of the initial gas supply has been consumed. The remaining 2/3rds are then available for use when returning to the exit for any gas related emergencies. The diver should surface with at least 1/3rd of the original gas supply remaining. Good examples of gas-related emergencies are free flowing regulators and ruptured hoses. Manifolds equipped with isolators and dual regulator shut off valves are designed for maximum safety. They allow a diver to shut down a defective regulator and to recover by using the remaining functioning regulator to return to the exit.

It is important to understand that the primary reason for diving the rule of thirds is self-sufficiency. When applying the rule of thirds to dive teams, the number of variables increases. Each diver in the team has his or her own swimming style and normal breathing rate. Moreover, it’s highly probable that team members are using configurations with different tank capacities, sizes and volumes. When this type of scenario develops, it’s imperative that the team matches its gas supplies to insure everyone makes a safe dive with sufficient gas reserves to deal with out of air scenarios.

The first step in gas matching is to insure that the gas has been planned to enable both the diver with the least amount of gas and the diver who has the most gas to exit the cave from the maximum point on the smallest available gas supply. If the dive team has properly matched gas supplies with individual consumption patterns, the rule of thirds provides a secondary advantage. If a problem causes a team member to run out of gas, actions can be taken so all team members can safely exit the overhead environment. For divers to be able to swim as normal as possible in a gas sharing situation, the donor’s alternate regulator should be equipped with a hose at least 7 foot / 2 Meter long hose. The standard 40 inch / 1 meter octopus hose simply isn’t practical when major horizontal distances must be traveled. In addition, a short hose will make it difficult for each diver to maintain contact using a guide line in cave or wreck diving and almost impossible to share air through a restriction.

RMV rate Calculation is the Conversion of SAC into RMV. Imperial – How many cft are 12.5 psi out of a single 80 cft tank. In order to calculate that we need to know what the rated pressure of that tank is, stamped into the neck of each Scuba tank. In case of the 80 cft aluminum tank it is 3000 psi. If we calculate 80 divided by 3000 we arrive at a base line of cft per psi, in this case 0.0266 cft per single psi. For our example above we just need to multiply 0.0266 by 12.5 and will arrive at a RMV 0.33 cft of gas per minute on the surface. Metric – How many liters are 0.85 bar in a single 11 liter tank. The Metric system is somewhat easier to calculate with our Sac rate of 0.85 bar multiplied by the tank size of 11 liter resulting in a RMV of 9.35 liters per minute at the surface.

Live long and prosper. Have plenty of gas to breathe.

Matt

July 5, 2010   No Comments